Workshop after-action report (IBM 029)
For the 2/27 - 2/28 workshop, I did some more work on the museum's IBM model 29 keypunch. When I first powered it up, it didn't do much of anything except run the motor. It gradually "warmed up" and started punching, but was obviously in need of lubrication. I cleaned and lubricated many maintenance points, which quieted down the machine and made its operation much smoother. I used Tech Rubber Roller Restorer to clean up the rubber feed rollers. I replaced my home-made arc suppression board with a spare from the warehouse. I also replaced the punch clutch pulley belt, which was ready to fall apart, and substituted a much better looking program drum. I adjusted the two pressure rail microswitches in the card bed, and cleaned and lubed the keyboard to fix some sticking keys. During the process, the machine developed another fault: each time a card would "register" at the punch station, it would automatically be "released" and sent to the read station. After several hours of troubleshooting, I discovered a broken wire leading to the escapement magnet assembly. It had been hanging on by a thread, causing erratic operation, and eventually completely broke away from the spade lug. I soldered it back on, and the machine was again punching. The very last thing I checked was the function of the sensing pins in the read station, by trying to duplicate a card. Not all card rows were consistently read, but improved with repetition. Unfortunately, I ran out of time at that point. I had lubed the sensing pins, but they need another round of cleaning/lubrication. At this point, the keypunch is useable for demonstrations in the museum room. The print mechanism still needs work, and doesn't print all of the characters correctly. Cleaning and aligning the print unit will be a major project. I multi-punched a VCF EAST 2016 card and left it on the punch. Oh yeah: I also pushed an IBM printer for a 1/4 mile. :-) Mike Loewen mloewen@cpumagic.scol.pa.us Old Technology http://q7.neurotica.com/Oldtech/
Nice work Mike! Another 029 lives! On Mon, Feb 29, 2016 at 7:23 PM, Mike Loewen via vcf-midatlantic < vcf-midatlantic@lists.vintagecomputerfederation.org> wrote:
For the 2/27 - 2/28 workshop, I did some more work on the museum's IBM model 29 keypunch. When I first powered it up, it didn't do much of anything except run the motor. It gradually "warmed up" and started punching, but was obviously in need of lubrication. I cleaned and lubricated many maintenance points, which quieted down the machine and made its operation much smoother. I used Tech Rubber Roller Restorer to clean up the rubber feed rollers.
I replaced my home-made arc suppression board with a spare from the warehouse. I also replaced the punch clutch pulley belt, which was ready to fall apart, and substituted a much better looking program drum. I adjusted the two pressure rail microswitches in the card bed, and cleaned and lubed the keyboard to fix some sticking keys.
During the process, the machine developed another fault: each time a card would "register" at the punch station, it would automatically be "released" and sent to the read station. After several hours of troubleshooting, I discovered a broken wire leading to the escapement magnet assembly. It had been hanging on by a thread, causing erratic operation, and eventually completely broke away from the spade lug. I soldered it back on, and the machine was again punching.
The very last thing I checked was the function of the sensing pins in the read station, by trying to duplicate a card. Not all card rows were consistently read, but improved with repetition. Unfortunately, I ran out of time at that point. I had lubed the sensing pins, but they need another round of cleaning/lubrication.
At this point, the keypunch is useable for demonstrations in the museum room. The print mechanism still needs work, and doesn't print all of the characters correctly. Cleaning and aligning the print unit will be a major project.
I multi-punched a VCF EAST 2016 card and left it on the punch.
Oh yeah: I also pushed an IBM printer for a 1/4 mile. :-)
Mike Loewen mloewen@cpumagic.scol.pa.us Old Technology http://q7.neurotica.com/Oldtech/
-- Matt Patoray Owner, MSP Productions (330)718-3064 (mobile) mspproductions@gmail.com KD8AMG Amateur Radio Call Sign
On Tue, Mar 1, 2016 at 8:41 AM, Matt Patoray via vcf-midatlantic < vcf-midatlantic@lists.vintagecomputerfederation.org> wrote:
Nice work Mike! Another 029 lives!
On Mon, Feb 29, 2016 at 7:23 PM, Mike Loewen via vcf-midatlantic < vcf-midatlantic@lists.vintagecomputerfederation.org> wrote:
For the 2/27 - 2/28 workshop, I did some more work on the museum's IBM model 29 keypunch. When I first powered it up, it didn't do much of anything except run the motor. It gradually "warmed up" and started punching, but was obviously in need of lubrication. I cleaned and lubricated many maintenance points, which quieted down the machine and
made
its operation much smoother. I used Tech Rubber Roller Restorer to clean up the rubber feed rollers.
I replaced my home-made arc suppression board with a spare from the warehouse. I also replaced the punch clutch pulley belt, which was ready to fall apart, and substituted a much better looking program drum. I adjusted the two pressure rail microswitches in the card bed, and cleaned and lubed the keyboard to fix some sticking keys.
During the process, the machine developed another fault: each time a card would "register" at the punch station, it would automatically be "released" and sent to the read station. After several hours of troubleshooting, I discovered a broken wire leading to the escapement magnet assembly. It had been hanging on by a thread, causing erratic operation, and eventually completely broke away from the spade lug. I soldered it back on, and the machine was again punching.
The very last thing I checked was the function of the sensing pins in the read station, by trying to duplicate a card. Not all card rows were consistently read, but improved with repetition. Unfortunately, I ran out of time at that point. I had lubed the sensing pins, but they need another round of cleaning/lubrication.
At this point, the keypunch is useable for demonstrations in the museum room. The print mechanism still needs work, and doesn't print all of the characters correctly. Cleaning and aligning the print unit will be a major project.
I multi-punched a VCF EAST 2016 card and left it on the punch.
Oh yeah: I also pushed an IBM printer for a 1/4 mile. :-)
Mike Loewen mloewen@cpumagic.scol.pa.us Old Technology http://q7.neurotica.com/Oldtech/
-- Matt Patoray Owner, MSP Productions (330)718-3064 (mobile) mspproductions@gmail.com KD8AMG Amateur Radio Call Sign
Fabulous!- Great work and report!
participants (3)
-
Douglas Crawford -
Matt Patoray -
Mike Loewen